Design and optimization of an electromagnetic servo braking system combining finite element analysis and weight-based multi-objective genetic algorithms

Résumé

The purpose of this paper is to show the design and optimization of a novel electromagnetic servo brake incorporating an Antilock brake system (ABS) function by Multi-objective genetic algorithms. To consider different design requirements, three types of Axisymmetric Finite element (FE) models were initially formulated parametrically to determine the braking force and position of the pusher at each instant during operation of the proposed device. Using a combination of the FE models and Weight-based multi-objective genetic algorithms (WBMOGA), the optimal geometry and dimensions of the proposed FE models were determined while maximizing the braking force of the device and minimizing both the current supplied by the battery and the weight of the assembly. Once an optimal configuration for each type of servo brake designed had been achieved, three prototypes were built and validated experimentally on a conventional test bench. Finally, the prototype that performed best of the three prototypes was mounted and tested on a hybrid test bench with a realistic ABS device. The good agreement between the results obtained from the simulations and those measured experimentally, suggests that the combination of FE models and WBMOGA may be used successfully to design and optimize any complex electromechanical device. © 2016, The Korean Society of Mechanical Engineers and Springer-Verlag Berlin Heidelberg.